Glossary

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Term Definition
Active Coils (na)Those coils which are free to deflect under load.
Angular Relationship of EndsThe relative position of the plane of the hooks or loops of extension springs to each other.
BakingHeating of electroplated springs to relieve hydrogen embrittlement.
BucklingBowing or lateral deflection of compression springs when compressed, related to the slenderness ratio (L/D).
Closed EndsEnds of compression springs where pitch of the end coils is reduced so that the end coils touch.
Closed and Ground EndsAs with closed ends, except that the end is ground to provide a flat plane.
Closed LengthSee Solid Height.
Close-WoundCoiled with adjacent coils touching.
Coils per InchSee Pitch.
Deflection (F)Motion of spring ends or arms under the application or removal of an external load (P).
Elastic LimitMaximum stress to which a material may be subjected without permanent set.
Endurance LimitMaximum stress at which a material will operate indefinitely without failure for a given minimum stress.
Free AngleAngle between the arms of a torsion spring when the spring is not loaded.
Free Length (L)The overall length of a spring in the unloaded position.
Frequency (Natural)The lowest inherent rate of free vibration of a spring itself (usually in cycles per second) with ends restrained.
GradientSee Rate (R).
Heat SettingFixturing a spring at elevated temperature to minimize loss of load at operating temperature.
HelixThe spiral form (open or closed) of compression, extension, and torsion springs.
Hooke’s LawLoad is proportional to displacement.
HooksOpen loops or ends of extension springs.
Hot PressingSee Heat Setting.
Hydrogen EmbrittlementHydrogen absorbed in electroplating or pickling of carbon steels tending to make the spring material brittle and susceptible to cracking and failure, particularly under sustained loads.
HysteresisThe mechanical energy loss that always occurs under cyclic loading and unloading of a spring, proportional to the area between the loading and unloading load-deflection curves within the elastic range of a spring.
Initial Tension (Pi)The force that tends to keep the coils of an extension spring closed and which must be overcome before the coils start to open.
Load (P)The force applied to a spring that causes a deflection (F).
LoopsCoil-like wire shapes at the ends of extension springs that provide for attachment and force application.
Mean Coil Diameter (D)Outside spring diameter (O.D.) minus one wire diameter (d).
Modulus in Shear or Torsion (G)Coefficient of stiffness for extension and compression springs.
Modulus in Tension or Bending (E)Coefficient of stiffness used for torsion and flat springs (Young’s Modulus).
Moment (M)See Torque.
Open Ends, Not GroundEnd of a compression spring with a constant pitch for each coil.
Open Ends, GroundOpen ends followed by an end grinding operation.
PassivatingAcid treatment of stainless steel to remove contaminants and improve corrosion resistance.
Permanent SetA material that is deflected so far that its elastic properties have been exceeded and it does not return to its original condition upon release of load is said to have taken a permanent set.
Pitch (p)The distance from center to center of the wire in adjacent active coils (recommended practice is to specify number of active coils rather than pitch).
Poisson’s RatioThe ratio of the strain in the transverse direction to the strain in the longitudinal direction.
PresetSee Remove Set.
Rate (R)Change in load per unit deflection, generally given in pounds per inch (N/mm).
Remove SetThe process of closing to solid height a compression spring which has been coiled longer than the desired finished length, so as to increase the apparent elastic limit.
Residual StressStresses induced by set removal, shot peening, cold working, forming or other means. These stresses may or may not be beneficial, depending on the application.
SetPermanent distortion which occurs when a spring is stressed beyond the elastic limit of the material.
Shot PeeningA cold-working process in which the material surface is peened to induce compressive stresses and thereby improve fatigue life.
Slenderness RatioRatio of spring length (L) to mean coil diameter (D).
Solid Height (H)Length of a compression spring when under sufficient load to bring all coils into contact with adjacent coils.
Spring IndexRatio of mean coil diameter (D) to wire diameter (d).
Squared and Ground EndsSee Closed and Ground Ends.
Squared EndsSee Closed Ends.
Squareness of EndsAngular deviation between the axis of a compression spring and a normal to the plane of the ends.
Squareness Under LoadAs in Squareness of Ends, except with the spring under load.
Stress RangeThe difference in operating stresses at minimum and maximum loads.
Stress RelieveTo subject springs to low-temperature heat treatment so as to relieve residual stresses.
Torque (M)A twisting action in torsion springs which tends to produce rotation, equal to the load multiplied by the distance (or moment arm) from the load to the axis of the spring body. Usually expressed in oz. * in., lb. * in., lb. * ft, or in. N * mm.
Total Number of Coils (Nt)Number of active coils (na) plus the coils forming the ends.
Wahl FactorA factor to correct stress in helical springs for effects of curvature and direct shear.